http://www.instructables.com/id/How-to-Make-Your-Own-Prototypes-%3a-How-to-make-your/?&sort=NEWEST&limit=50&offset=50
And here's what I made!

And here's the vacuum

Here's some other stuff I looked at:
Rubber Moulds (using tape as shim line)
http://www.instructables.com/id/Moldmaking-With-Clear-Silicone-Rubber/
Lost Foam Casting
http://www.theworkshop.ca/casting/foamcasting/foamcasting.htm

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